Erik's Highlights: The woman behind Orval
Author: Erik Verdonck / Published: 2013-12-16 13:22:07 +0100 / Last Updated: over 2 years ago
ORVAL - First up – a quick rewind. After 28 years of service, head brewer Jean-Marie Rock recently said goodbye to Orval. The end of one story and... (just maybe) the beginning of a new adventure.
This recent retiree isn't planning to rest on his laurels quite yet. Word on the hop-vine is that he wants to start up his own brewery. We will keep you posted.
In the meantime, the awesome responsibility for this iconic beer has been placed in the capable hands of Anne-Françoise Pypaert, someone who has been Jean-Marie’s right-hand woman for some twenty years.
Wait a minute.. a woman in a Trappist abbey....? “When I started with the brewery I was the only woman here”, Anne-Françoise says with a smile.
“Now there are several of us, in marketing, in the lab...” She is a qualified bio-chemical engineer with a specialisation in ‘malt and fermentation’.
“For the first time ever, women outnumbered men in my year. Employment was by no means guaranteed. With my degree in my pocket I started applying for jobs with a number of breweries. I ended up here at the end of 1992”, she says.
Mentor Jean-Marie Rock taught her that, as a brewer, you give your heart and soul to the product you love. Much has changed through the intervening years, though. The open fermentation basins were replaced with stainless steel cylinder conic tanks, the entire brewing hall became automated, and production doubled from 35,000hl to 70,000hl.
However, just as before, the entire process takes place within the abbey walls. “We have to make very efficient use of the space available”, Anne-Françoise finds.
The Orval recipe itself has certainly stood the test of time. Quality, however, seems to have come along in leaps and bounds.
The beer is much more stable now and always offers a beautiful collar of froth.
There is far better control of the entire brewing process. “We invest quite a lot in analysis. The lab now has three employees”, Anne-Françoise explains.
You said cooking?
We are enjoying a ‘petite bière’, the light ‘green’ version of the Orval beer. It can only be found in L’Ange Gardien, the abbey tavern. I am asking Anne-Françoise what appeals to her in the life of a brewer. Can it be compared with that of a cook?
“The great thing about brewing is that the job varies from day to day. You have to deal with everything in this trade."
"It can be compared to cooking, up to a point, but brewing is rather more complex and you are dealing with far larger quantities.
"Also, you need a good insight into biochemistry, as well as mechanics. Pretty quickly that 'quality' word comes up again. “Quality is guaranteed by keeping a firm grasp on the process."
"Quality control and tasting are carried out at each and every stage of the brewing process and also afterwards.”
That window, into what exactly the brew is getting up to at any one moment, is needed. Anne-Françoise points out that no two batches of go Orval through the exact same process. “Make no mistakes, just because we are only brewing one single beer does not mean that things can’t go wrong,” stresses Anne-Françoise.
“We have to deal with seasonal influences, differences in the quality of the barley, the malt, the hops… We will also be testing different varieties of malt from time to time. All of this keeps the job interesting”.
Orval primarily has its markets within Belgium, and it is finding its way into Luxembourg and Northern France. Exports are, however, limited outside of these areas. Orval's efforts remain focussed on perfecting the beer experience for its loyal customer base. Witness its ambassador scheme.
2002 saw the launch of this, the ‘Orval ambassadeur’ brewery initiative. It was set up to promote the quality of service for Orval in the hotel, café and restaurant trade.
Every year, drinks wholesalers nominate their candidates for this honorary title. Anonymous inspectors do the rounds of the various establishments and outlets serving Orval. They will rate, first, the quality of care taken in presenting and pouring the beer.
But they also check whether the landlord knows the difference between young and ‘old’ Orval (from six months), and whether to serve at room or fridge temperature…
Even small nuances are important to the Orval story. The honorary title of 'Orval 'ambassadeur'' is then awarded, and is a big deal for the brewery each year.“When that happens, we have two hundred visitors a day for three days running”, Anne-Françoise tells us.
“The candidates are taking the title at least as seriously as we are. They like to wear the quality label as a badge of honour”.
At the end of the day, the best possible service is what really counts with Orval. This reflects on the beer and its loyal fan base, both young and old, male and female.
This brings us to the subject of women and beer. Anne-Françoise seizes the point. “It is a myth that women only like sweet beer. Orval is very popular with the ladies”, the head brewer assures us.
Anne-Françoise turns out to be a woman with several hats. She is also responsible for the Orval dairy. “Each year we produce around 260 tonnes of semi-hard cheese, including the traditional Orval, the beer-matured Orval and the ‘oude Orval’ which has matured for a minimum of three months.
“Cheese making has much in common with the brewing process, although the basis of cheese is solid curds. But in each case, bacteria play an important role in fermentation and maturation”.
Cheese and beer: they were made for one another. In this case even under the same roof.
Recent Blog Posts
At the BeerLovers’ Café just behind Liège’s City Hall we get together to taste the limited edition Chimay Grande Réserve Fermentée en Barriques 2018, a Trappist beer aged in whisky barrels. ... [ read more ]
LIESHOUT/STEENHUFFEL - Since 2016 the Palm, De Hoorn and Rodenbach breweries have been owned by Bavaria, a Dutch-based brewer. Two years after the takeover, Bavaria has been re-named Swinkels Family ... [ read more ]
BRUSSELS - To be authentic is not a competition and neither is it a fashionable attitude. You either are an authentic brewer or you are not. You are driven, you make great beers that have a soul, you ... [ read more ]
LEUVEN - 12,500 fans made their way to Leuven for what was already the 15th edition of the Zythos beer festival. Many fans travelled a long way to get to Belgium. They flocked here from many European ... [ read more ]
MARCHE-EN-FAMENNE - “Their cuisine is on a par with that of the French and the portions are generous...” When people discuss the Belgian art of living, it won’t be long before the term ‘Burgundian’ ... [ read more ]
You must be logged in to leave a comment
VILLERS-DEVANT-ORVAL - Orval abbey and its divine beer provide plenty of inspiration for a morning stroll. Walk with me to the Southern tip of Belgium and discover the various faces of the Gaume region. ... [ more ]
The name ‘Trappist’ refers both to a religious order and to the world famous abbey beers that they produce. In Belgium there are six abbeys that belong to the order of the Trappists, otherwise k... [ more ]
I recently heard it straight from the brewer’s mouth: “You need a good story nowadays if you want to sell beer.” This may go some way in explaining the hype around Belgian Trappist beer. Achel, C... [ more ]
Orval is a real stand out. The recipe, the glass, the bottle and the label – all are unique, and all have remained unchanged since Orval’s launch in the 1930s. This beer is also a ... [ more ]
Beer Tourism Newsletter Signup
Enter your name and email address on the right and click "SignUp" to join.